纯电折弯机技术再升级,智能化功能赋能柔性生产
近日,国内设备陇博智能科技有限公司发布新一代纯电折弯机,在原有高效节能基础上,新增自适应折弯、云端数据管理等智能化功能,进一步满足制造业柔性生产需求,引发市场***关注。
新一代纯电折弯机的**突破在于“自适应折弯系统”。该系统通过AI算法实时分析板材材质、厚度等参数,自动调整折弯力度和速度,即使面对不同批次的原材料,也能保持一致的加工精度。在某家电企业的测试中,使用该系统后,多材质混合加工的良品率从82%提升至99%,换产时间缩短70%,完美适配家电行业多品种、小批量的生产特点。
云端数据管理功能则让设备运维更高效。企业管理人员可通过手机APP实时查看设备运行数据、能耗统计、故障预警等信息,实现远程监控与调度。某新能源电池壳体生产商负责人表示,引入该功能后,设备停机维护时间减少30%,产能规划响应速度提升50%,大幅增强了生产计划的灵活性。
此外,设备还支持与MES系统(制造执行系统)无缝对接,实现从订单录入到成品出库的全流程数字化管理。业内人士认为,新一代纯电折弯机的智能化升级,推动折弯设备从“单机工具”向“智能生产单元”转型,为制造业数字化工厂建设提供了关键支撑。
Recently, domestic equipment company Longbo Intelligent Technology Co., Ltd. has launched a new generation of all-electric bending machines. Building on the original efficiency and energy-saving features, these machines now incorporate intelligent functions such as adaptive bending and cloud data management, further meeting the flexible production needs of the manufacturing industry and attracting widespread attention from the market.
The core breakthrough of the new generation of pure electric bending machines lies in the "adaptive bending system". This system uses AI algorithms to analyze parameters such as the material and thickness of the sheet metal in real time, automatically adjusting the bending force and speed. Even when dealing with different batches of raw materials, it can maintain consistent processing accuracy. In a test conducted by an electrical appliance company, after using this system, the yield rate of multi-material mixed processing increased from 82% to 99%, and the changeover time was shortened by 70%. It perfectly meets the production characteristics of the electrical appliance industry, which involves multiple varieties and small batches.
The cloud data management function makes equipment operation more efficient. Enterprise managers can view real-time information such as equipment operation data, energy consumption statistics, and fault warnings through the mobile app, enabling remote monitoring and scheduling. A person in charge of a new energy battery shell manufacturer stated that after introducing this function, the downtime for equipment maintenance was reduced by 30%, the response speed for production capacity planning was increased by 50%, and the flexibility of production plans was significantly enhanced.
In addition, the equipment also supports seamless integration with the MES system (Manufacturing Execution System), enabling the full-process digital management from order entry to finished product out-of-storage. Industry experts believe that the intelligent upgrade of the new generation of pure electric bending machines has driven the transformation of bending equipment from "single machine tools" to "intelligent production units", providing key support for the construction of digital factories in the manufacturing industry.